Filling Machine OPTIMA IDF/MDM

Project Description

Filling

  • Filling process in protective gas for reduced oxygen contents in the packaging is optional
  • Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling
  • Filling station on the module trolley for a quick change and separate cleaning
  • Hot filling possible
  • Multi-component filling with different volumes is possible
  • Agitator systems for preventing product separation are optional
  • Synchronization interface for the bottling plant

Dosing

  • 200 parameter sets can be stored in the recipe memory
  • Identifying and adjusting for fluctuations in the bulk weight

Containers

  • Container classification using a portioning device
  • Container classification using a rotary feeder
  • Container transport using pucks for flexible production and fast conversion
  • Processing different container shapes

Shapes

  • User-friendly, fast and primarily tool-free format change

Design

  • Can be designed as a monobloc combination with filling and sealing modules
  • Explosion protection model is optional
  • Good visibility and accessibility
  • Compact design with low space requirement
  • Min./max. sensors for jam detection upstream and downstream of the machine
  • Secure and sturdy mechanical system
  • Few moving parts resulting in minimized sealing and maintenance costs

Integration

  • Simple integration into existing packaging technologies

Cleaning

  • Hygienic design for reliable production and easy cleaning
  • Cleaning the system with liquids, no carry-over into the machine base due to the sealed, sloped machine plate
  • Cleaning the product-carrying components (CIP/SIP) is optional

Handling

  • Simple, clearly arranged operation and graphic display of the machine status on the HMI

Transport

  • Product infeed via pressure container, pump, gravity or a customer-side system
  • Return conveyor for empty pucks
  • Conveyor chains in stainless steel or anti-static plastic are optional

Technical details

  • Output: up to 280 containers/min
  • Dosing range: between 50 ml and 30,000 ml
  • Format change time: max. 10 minutes
  • Basic measurements approx. (LxWxH): 5,000 mm x 1,080 mm x 2,600 mm
  • Working stations: up to 16 Filling stations
  • Container width: up to 300 mm
  • Container height: up to 450 mm
  • Format range: min. 50 ml bottles
  • Format range: max. 30 l canister