Filling and Closing Machine OPTIMA Moduline

Portfolio Description

Filling

  • Filling systems coordinated to the product
  • Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling
  • Filling station on the module trolley for a quick change and separate cleaning
  • Hot filling possible
  • Multi-component filling with different volumes is possible
  • Optimized filling process by spinning the container
  • Agitator systems for preventing product separation are optional

Dosing

  • 200 parameter sets can be stored in the recipe memory
  • Dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction
  • Different dosing technologies are available
  • Volumetric dosing with auger filler

Containers

  • Container or cap feed as bulk goods via fully automatic sorting and optional storage bin
  • Container transport using pucks for flexible production and fast conversion
  • Centering the container for the optimal positioning of the containers below the work stations
  • Cycled container transport
  • Optimized container transport for preventing splashing in little headroom
  • Very gentle processing of the containers
  • Processing different container shapes

Shapes

  • User-friendly, fast and primarily tool-free format change
  • Reducing the format changeover time via the revolver sealing module

Design

  • Designed as a monobloc combination with filling and sealing modules
  • Simple assembly (plug and play) – low installation costs
  • Explosion protection model is optional
  • Good visibility and accessibility
  • Integrated separation for reject product and/or production patterns
  • Flushing the rear area of the piston is optional
  • Compact design with low space requirement
  • Running direction of the machine from right to left
  • Multi-location working stations for high output
  • Min./max. sensors for jam detection upstream and downstream of the machine
  • Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
  • Products in contact with metal parts made of stainless steel and/or food-grade plastic

Cleaning

  • Hygienic design for reliable production and easy cleaning
  • Cleaning the system with liquids, no carry-over into the machine base due to the sealed, sloped machine plate
  • Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning
  • Cleaning the product-carrying components (CIP/SIP) is optional

Handling

  • Simple, clearly arranged operation and graphic display of the machine status on the HMI
  • Optimal access due to swiveling arrangement of the HMI

Transport

  • No carry-over due to the transport system if the container is leaking or cleaning the system with liquids
  • Product infeed via pressure container, pump, gravity or a customer-side conveyor system
  • Return conveyor for empty pucks
  • Conveyor chains in stainless steel or anti-static plastic are optional

Quality Management

  • Diverse monitoring functions using sensors or camera systems for quality assurance is optional
  • Quality assurance via suitable monitoring functions

Technical details

  • Output: up to 120 containers/min
  • Output: up to 200 Tubes/min
  • Dosing range: up to 500 ml
  • Format change time: max. 45 minutes
  • Working stations: 10
  • Container diameter: between 30 mm and 100 mm
  • Container height: between 30 mm and 200 mm
  • Closure diameter: up to 95 mm
  • Closure height: up to 50 mm