Filling Machine OPTIMA FC2

Portfolio Description

Filling

  • Suction nozzles or suction bell for reduced dust emergence during filling is optional
  • Filling systems coordinated to the product
  • Synchronization interface for the bottling plant
  • Vibrating the containers under the filling positions for product compaction and optimal utilization of the container’s volume

Dosing/Weighing

  • 200 parameter sets can be stored in the recipe memory
  • Alternative volumetric or gravimetric positioning
  • Gross weight check
  • Identifying and adjusting for fluctuations in the bulk weight
  • High-precision positioning for constant filling weight/volume
  • Different dosing technologies are available
  • Volumetric dosing with auger filler

Containers

  • Container feed as bulk goods via fully automatic sorting and optional storage bin
  • Raising the container when filling to prevent dust accumulation
  • Container classification using a rotary feeder
  • Processing different container shapes
  • Very gentle processing of the containers
  • Optimized container transport for preventing splashing in little headroom
  • Cycled container transport
  • Centering the container for the optimal positioning of the containers below the work stations

Quality Management

  • Low-maintenance operation via mechanical cam control
  • Quality assurance via suitable monitoring functions
  • Product savings through continuously monitoring the average and self-optimization
  • Diverse monitoring functions using sensors or camera systems for quality assurance is optional

Transport

  • Conveyor chains in stainless steel or anti-static plastic are optional

Handling

  • Optimal access due to swiveling arrangement of the HMI
  • HMI that can be moved linearly for optimal machine access and flexible operation is optional
  • Simple, clearly arranged operation and graphic display of the machine status on the HMI

Design

  • Products in contact with metal parts made of stainless steel and/or food-grade plastic
  • Few moving parts resulting in minimized sealing and maintenance costs
  • Standard version with 1 working station
  • Secure and sturdy mechanical system
  • Min./max. sensors for jam detection upstream and downstream of the machine
  • Running direction of the machine from right to left
  • Good visibility and accessibility
  • Simple assembly (plug and play) – low installation costs

Cleaning

  • Hygienic design for reliable production and easy cleaning

Drive

  • Drive via wear-free servomotors

Shapes

  • Fully or semi-automated format change is optional
  • User-friendly, fast and primarily tool-free format change

Technical details

  • Output: up to 60 containers/min
  • Format change time: max. 15 minutes
  • Dosing range: between 25 g and 2,500 g
  • Container diameter: between 40 mm and 250 mm
  • Container height: between 80 mm and 200 mm
  • Working stations: 3
  • Basic measurements approx. (LxWxH): 3,000 mm x 1,500 mm x 2,400 mm